In terms of raw material procurement
Optimize supplier selection: Conduct comprehensive evaluations of different raw material suppliers, select suppliers with reliable quality and relatively low prices to establish long-term cooperative relationships. For example, by conducting multiple inquiries, comparing product quality and supply stability, etc., we can ensure that we can purchase basic raw materials such as siloxanes and organosilicon monomers required for the production of silicone resins at a better cost.
Batch procurement strategy: Based on production plans and inventory conditions, and with the availability of funds and warehousing conditions, bulk procurement of raw materials is carried out. Usually, a larger purchase quantity can lead suppliers to offer a certain price discount, thereby reducing the procurement cost per unit of raw materials.
Production process optimization
Improve reaction process: Conduct in-depth research and improvement on the chemical reaction process in the synthesis of silicone resin to enhance the conversion rate and selectivity of the reaction. For example, by adjusting the temperature, pressure, catalyst type, and dosage of the reaction, the raw materials can participate more fully in the reaction to generate the target product, reducing raw material waste and ultimately lowering production costs.
Improve the level of production automation: Introduce advanced automated production equipment and control systems to achieve precise material feeding, precise monitoring of reaction processes, and automated packaging of products. This can not only improve production efficiency, reduce product quality issues and raw material losses caused by manual operation errors, but also lower labor costs.
energy management
Application of energy-saving equipment: Replace or upgrade equipment with high energy consumption in the production process, such as using new energy-saving equipment such as heating furnaces and reaction vessels, to reduce the consumption of energy such as electricity and steam in the production process, thereby reducing the proportion of energy costs in the total cost.
Energy recycling: Establish a comprehensive energy recycling system, such as recovering waste heat generated during the reaction process to preheat raw materials or provide energy for other production processes that require thermal energy, achieving multiple uses of energy and improving energy utilization efficiency.
Quality Control and Product Management
Strengthen quality control: Improve the quality inspection system, strictly control the quality of each production link, avoid rework, scrap and other situations caused by unqualified product quality, reduce unnecessary cost waste, and ensure that raw materials can be effectively converted into qualified products and enter the market.
Product specification optimization: Based on actual market demand, plan the specifications and models of products reasonably, avoid overproduction of special specification products with low market demand and high cost, concentrate resources on producing mainstream products in the market with relatively reasonable profit margins, and improve overall production efficiency.
Research and Innovation
Developing new formulations: investing research and development efforts to explore new silicone resin formulations, by introducing cheaper and performance compliant alternative raw materials, or optimizing the ratio of different raw materials, to reduce raw material costs while ensuring product performance.
Expanding application areas: Actively conducting market research and developing silicone resin products to expand into more application areas, especially in the mass market with high cost sensitivity. By expanding the market size to share fixed costs, unit production costs can be reduced.
Room termperature curing polysilazane, pls check
IOTA 9150, IOTA 9150K.
High termperature curing polysilazane, pls check
IOTA 9108,
IOTA 9118.